Episode Transcript
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sometimes Brian Orr. Hello,
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hello, this is the HVAC School Podcast. I'm
1:32
Brian with the flu, which is why my
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voice sounds like this. And you're
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going to notice that probably a couple of the intros, if a couple
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of the podcasts, I sound like
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this. That's because a little secret
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of how the sausage is made. I
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do these in batches and unfortunately I got
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I have no voice. Anyway, going to try
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to stick with the sexy late night
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DJ voice here so that I don't wear
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it out. Hopefully that's working
1:59
for you. Anyway, today
2:01
we're talking about expansion valves. What does
2:03
and doesn't matter. We have a really
2:06
great panel of people to talk about that.
2:08
Matthew Taylor, who is the
2:10
director of refrigeration service for
2:12
Kalos. Corey Cruz, who is
2:14
a refrigeration service tech at Kalos. And then
2:16
Joe Shearer. You all know Joe. Joe is
2:18
a really brilliant technician and business
2:20
owner himself, as well as our regular cast, Matt
2:22
Berner and Adam Mufic. This
2:25
is a republish of a live stream. We're going to
2:27
do a couple of these because we've had a couple
2:29
great conversations that some of you probably missed. I
2:31
think you'll enjoy it. What
2:33
does and doesn't matter about expansion
2:35
valves. So
2:37
we are here once again on
2:40
our live stream. We're back, back in action, or at least, I
2:42
mean, you guys have been, but I've been missing a few. So
2:45
it's good to see all your smiling
2:47
faces again. Today we're going to talk
2:49
about expansion valves, specifically TXVs or TEVs.
2:52
And our guests today are, we actually have
2:54
two Kalos people here today. Corey Cruz, who
2:56
is a market refrigeration tech with
2:59
us and also a superstar
3:01
on TikTok at Bad TXV. That's why
3:03
we had to have you on on
3:05
a topic about TXVs. And
3:07
Matthew Taylor is our head
3:09
of refrigeration service, director of refrigeration service
3:12
at Kalos and had
3:14
a great presentation at the symposium, which I would encourage
3:16
all of you to get the virtual ticket and go
3:18
watch. And then Joe Shearer
3:20
with Precision Air Conditioning. Joe is a long
3:22
time contributor and also
3:24
a TXV aficionado. So
3:27
thanks for joining, guys. Thank you for having us. Indeed.
3:29
When you have so many people and you don't know how to like, how do you
3:31
all talk at once? But anyway, so I want
3:33
to jump right into it. And I'm actually just going
3:35
to start with actually, first off, am I the host
3:38
here or somebody else expecting the host? I didn't ask
3:40
the question. You're the host. I'll just do
3:42
it. It's fine. So I wanted to jump
3:44
in with Joe because one of the first
3:46
things that I want to try to bust
3:48
is any myth surrounding TXV. Just
3:51
give some nuggets right off the bat. So
3:53
is there anything that a lot of
3:56
people think is really important in terms
3:58
of expansion valves that maybe isn't? as
4:00
important off the top of your head. We'll go
4:02
around the horn here, but anything that's like everybody
4:04
has in there, like this absolutely has to be
4:06
this way, but actually maybe isn't as important in
4:08
your experience. Start with you, Joe. Yeah,
4:10
I'd say clocking the bulb. I'm
4:12
a residential light
4:15
commercial technician, so these are
4:17
not giant refrigeration lines. Maybe
4:19
more important then, but I think
4:22
that's not super important. I
4:24
think maybe, and even going
4:27
horizontal manufacturers will say
4:30
horizontal is always preferred, but I don't
4:32
see a huge difference in making one be
4:35
vertical or horizontal personally
4:37
either. It certainly is not going to fix
4:39
a problem that you come
4:42
across if it's underfeeding or overfeeding. It's
4:44
probably more of a contact with the
4:46
pipe issue more than where
4:48
it's positioned on the pipe as far as the
4:50
clocking of it goes. Yeah, we really are starting
4:53
right in the center here, but I like it. Matthew,
4:55
I'm going to go to you. Anything that guys get
4:57
really fixated on that maybe isn't as important as they
4:59
think it is? There's
5:01
a couple things in the refrigeration world.
5:03
One of them is insulating that bulb.
5:05
If you're coming from the residential world
5:07
or a commercial AC, that bulb is
5:09
probably sitting in an ambient environment and
5:11
really does need to be insulated very
5:13
well. Whereas if that bulb is in
5:15
a refrigerated case where the TD is
5:18
six degrees or something like that from
5:20
coil to supply air, not
5:22
really all that critical. In
5:24
fact, it's hardly ever even done. I do
5:27
see a lot of folks really getting fixated
5:29
on that. Then the second is not
5:31
setting your superheat until you make temp.
5:33
We see that too. We see techs
5:36
try to run this system and not
5:38
really worry about superheat until they get
5:40
real close to temp and then dial
5:42
it in. In refrigeration, that's going to
5:44
be a 40, 50 degree swing sometimes,
5:46
maybe even more. The superheat will change
5:48
from 50 to 10 to temp, one
5:51
or two degrees. It's really, really minor.
5:53
It's not going to be a major
5:55
deal. Go ahead and dial it in so
5:57
you can pull down much faster. You
6:00
want to come back and put the final touch on there
6:02
because that one degree or two degrees matters. No,
6:04
but that's when I see quite a bit. People just
6:06
holding off forever to dial that super eight in.
6:08
Go ahead. So
6:11
Joe took my answer for sure, but I
6:13
completely agree. I think as long as you're
6:15
not mounting the sensing bulb at six o'clock,
6:18
which it should never be under any
6:20
size line or anything, typically
6:22
you'd be fine unless you have a
6:24
very large fight. But I think that
6:27
as long as the bulb is making
6:29
good contact with the pipe, sanded, including
6:31
the straps, no zip ties, use
6:34
the straps that are provided or something that is going to
6:36
hold it tight and conduct that heat well, you'll
6:38
be fine. I think those three things that were
6:40
mentioned as far as off the top of my
6:42
head, I can think of pretty
6:44
much cover it. It's a mystical valve, but
6:46
there's really not much to it. If
6:49
everything is set as
6:51
the manufacturer specifies. Now
6:53
let's do that now then. Let's go into a
6:55
little bit about just the basics of how the
6:57
valve works. I'll look for a volunteer. Anybody want
6:59
to take that? The basics of the valve and
7:02
the forces that affect it. Now
7:05
you're going to make me call on you. Okay.
7:07
Fine. Matthew basics of an expansion valve
7:09
and the forces that affect it. All
7:12
right. So yeah, what we've got going
7:14
on here, we've got a solid column
7:16
of hopefully sub cooled at
7:18
least a tiny amount refrigerant coming on
7:20
the inlet side of our
7:22
expansion valve. Now on our outlet,
7:24
we're going to be sensing the
7:27
evaporator pressure suction pressure on the opposite
7:29
side of that. There's going
7:31
to be a mechanism, whether it's an externally
7:33
equalized or not, that is
7:35
going to bring that pressure. That
7:37
outlet pressure is going to
7:39
push on, on the diaphragm. We're
7:42
going to use the temperature inside the bulb.
7:44
There's going to be some type of refrigerant
7:46
in that bulb. It's going to increase its
7:49
pressure based on its PT chart. Right. So
7:51
when it's sensing a temperature, it's going to
7:54
increase or decrease the pressure based on that
7:56
temperature. That's the bulb that we're talking about
7:58
strapping. So it's got a. measure that
8:00
temperature really, really well. It's going
8:03
to add that pressure to the top of
8:05
that diaphragm. So then we've got
8:07
to offset the difference and that's going to be
8:09
the spring and if it's a
8:11
manual adjustment, that's where we'll add that pressure
8:13
that will add to that evaporator pressure. Again,
8:15
they've got to equal, they've got to balance.
8:18
Then when our sensing bulb adds just a little bit of
8:20
pressure, it's going to push down that spring a little bit.
8:22
That's going to open our orifice. My pin is going to
8:24
move out of a hole and it's going
8:26
to allow just a little more refrigerant through there. Well,
8:29
when that refrigerant comes out of our evaporator
8:31
on supply line or suction line, it's
8:33
going to be colder. So we're going to remove some of that heat
8:36
from our bulb. Our bulb's refrigerant inside
8:38
because of its PT chart is going
8:40
to have a little less pressure and
8:42
that's going to cause that needle to
8:44
rise into the hole a little bit
8:47
farther, reducing the amount of refrigerant flow
8:49
we get. So the concept here is
8:51
obviously we're going to regulate the refrigerant
8:53
flow through that evaporator
8:55
by measuring how much superheat we
8:57
have on the outlet side. That's going to be
8:59
the net effect of this whole thing. The
9:02
way I always talk about it because obviously this
9:04
illustration is one of the best there is in
9:06
terms of showing the different balancing forces, but
9:08
it's measuring superheat and the exact same way that we do
9:10
it when we take a pressure and we take a temperature,
9:13
we'd use a clamp and we take a temperature on the
9:15
suction line and we'd use a gauge
9:17
or hopefully nowadays some sort of probes
9:19
or digital gauges and we measure that
9:21
PT relationship there we compare the two
9:24
and that's what gives us our superheat,
9:26
our temperature above saturation or evaporator temperature
9:28
to use or refrigeration terminology. But
9:31
one of the things that I think a lot of people
9:33
get confused about is they almost think that there's like a
9:35
brain in here or something when really it's just a balance
9:37
of forces like you just described.
9:40
I wanted to ask the question about
9:42
that external equalizer though because I think
9:44
external versus internal. Where do
9:46
you see more internally equalized valves and
9:48
where do you see more externally equalized
9:51
valves and I'll stay with you there
9:53
Matthew. The purpose of our equalization line
9:55
really is to measure how much
9:57
pressure drop resistance we
10:00
have to that refrigerant flow through the
10:02
evaporator. So what we're going to do is
10:04
if we've got a heavy amount of drop,
10:06
we've got a really big coil, for instance,
10:09
our pressure coming out of the other side is not
10:12
going to be the same. We're going to have a pressure drop there.
10:14
Well, if we don't account for that, like
10:16
you just said, our TXD is calculating our
10:18
superheating, well, it's using the wrong pressure to
10:20
do that. So it's going to do it
10:23
inaccurately. So we want that
10:25
external equalizer to show us that offset
10:27
and to calculate really the superheating at
10:29
the fault. That's the point. So
10:31
when would we not use it? When
10:33
we don't have a lot of locks,
10:35
a very small evaporator coil would be
10:37
a perfect example of that. In a
10:40
lot of our applications, we're going to
10:42
see distributor tubes, right? Well, each of
10:44
these distributors is basically creating a small
10:46
evaporator. That's what it's doing. Well, anytime
10:48
we see distributor tubes, there's a question.
10:50
We may have a big enough evaporator.
10:52
We need to have an external.
10:55
If we don't have a distributor tube,
10:57
there's a real good chance we're not
10:59
going to see an equalizer there because it's
11:01
a pretty small coil. So that's going to be the
11:04
reason. And actually, that's a really good
11:06
point that you brought up about that distributor, is
11:08
that in part of the coil design, that distributor
11:10
also adds a pressure drop in addition to the
11:13
valve itself. I mean, you saw this a lot
11:15
like with piston systems, where you would have a
11:17
system that didn't have an orifice in it at
11:19
all, and you would still have a pretty significant
11:22
pressure drop. And that's because it's not just the
11:24
orifice that's producing that pressure drop. It's also pressure
11:26
drop to the distributor. I mean,
11:28
you will see that. So I want to
11:30
go back to Joe. Matthew was talking a
11:32
little bit about adjustable valves. Is there ever
11:34
a case in residential where adjusting a valve
11:36
is something that you have done or that
11:39
you see somebody needed to do? Oh, yeah,
11:41
100%. One brand in particular, a
11:44
lot of their valves come adjustable, and
11:47
they all seem to run really
11:49
low superheat. So I'm usually adjusting
11:51
those. Mike commercial, I'll say
11:53
the first thing to do maybe
11:56
is we could talk about that for just a
11:58
second. Your most common... thing
12:00
that you'll probably find on a
12:02
TXV is low superheat. You're not
12:04
going to really find high
12:07
superheat and fix
12:09
that with clamping the bulb or
12:11
adjusting it. I'll say typically because
12:14
it could have been adjusted before
12:16
but usually you'll find that it's
12:18
low and nine times
12:20
out of ten it's probably that the
12:22
bulb is not getting good contact or clamp
12:25
tightly to the line and start
12:27
there and make sure it's 100% and
12:30
then start adjusting the valve from there.
12:33
But yeah you do see it. I think
12:35
you would say at one point that it was a particular
12:37
brand in their heat mode expansion valves was where you saw
12:39
it more so is that right? Really
12:41
both equally it seems like they come out of
12:43
the box set pretty low maybe on
12:46
purpose but yeah I've run into
12:48
somewhere just by better
12:50
mounting the bulb and insulating it you can actually
12:52
if it is uninsulated or poorly insulated sometimes that
12:54
will solve that issue but again be careful and
12:57
this is just a note to resi text if
12:59
a valve is not adjustable you don't want to
13:01
go trying to take the bottom off that valve
13:03
because it'll boing on you that's the technical term
13:06
you don't want to boing in valve. That last
13:08
thread's a doozy honey. That last
13:10
one's a doozy. I've actually seen that in
13:17
a supermarket recently I went to go and
13:19
set superheat on cases and it was an
13:21
older store and they had a bunch of
13:24
what looked like a little acorn nut on there and it looked
13:26
like you could adjust it and right before
13:28
I was about to crack and I had the
13:30
backer wrench and I had my crescent wrench another
13:32
hand I'm about to take it off there's a
13:34
sticker on there it says do not remove this
13:36
tab you will lose the system charge and the
13:39
system charge is probably over a thousand pounds on
13:41
that rack so yeah definitely more
13:43
often than not in commercial refrigeration obviously they're
13:45
going to be adjustable but there are some
13:47
particular cases you always want to make sure
13:49
when you're looking at that valve you
13:52
know that it is adjustable or you
13:54
will lose the system charge and everything
13:56
that's inside of that body yeah
13:58
so on the list of things that are very important knowing
14:01
whether it's adjustable valve or not is on
14:03
the list of very important things. Let's
14:05
transition to that. Let's just talk through this
14:07
a little bit. We'll sit with you, Cory.
14:10
What are some of the things in terms
14:12
of solving issues with valves, but also the
14:14
installation of systems initially to ensure that you
14:16
don't have valve issues? Just rattle off your
14:18
list of things that you see as being
14:20
very important. As far as installation
14:22
is concerned? It could be installation, but it could also
14:24
be just things that you see on the service side
14:26
and just best practices. Yeah, so
14:28
obviously everybody knows what the first one's going
14:31
to be. You need to be flowing nitrogen
14:33
while you're bracing. You
14:35
also need to be taking extra
14:37
precaution in that diagram right there. You
14:39
see the illustration. In the top
14:42
right corner, they have a wet rag covering the
14:44
valve. If you have a brass
14:46
body TXV, you definitely need to be protecting
14:48
it from heat. You don't want to be
14:50
melting any of the components inside or warping
14:53
them, especially those who
14:55
like to use the rosebud a lot.
14:57
It's very easy to do that. The
15:00
stainless steel ones you'll see sometimes are
15:02
supposedly less heat conductive. So they say
15:04
you don't need to wrap it.
15:06
I personally wrap them all because
15:09
why not? It takes an extra two
15:11
seconds and you'll avoid a lot of
15:14
problems. Another thing you need to take
15:16
into consideration is the application. If you're
15:18
making sure you have the right valve
15:20
for the job. So that typically you
15:22
can get from the manufacturer. If
15:25
you're dealing with spoiling valves, you can
15:27
reference the spoiling. I think it's a 1010
15:29
bulletin, which will help size that.
15:33
And we were joking earlier, but orientation of the
15:35
valve is funny as that is. I
15:37
have actually put in an expansion
15:40
valve backwards before and I took a
15:42
picture of it all proud and ready
15:44
to go. Look what I did. Only
15:46
to realize, huh, and I don't mean
15:48
one valve. It was a
15:50
20 ton air handler and
15:53
split five tons each
15:55
and four circuits and every
15:57
single one of them I put in backwards. It's
16:00
such an obvious thing, but especially
16:02
if there's not much of a
16:04
difference in the height of the valves, it can
16:06
get confusing. And when you're rushing and throwing things
16:08
together and piping things in, I'm telling you it
16:11
happens. What's the best way to actually tell the
16:13
direction of flow through a valve? Look
16:16
at the arrow. There will typically be an
16:18
arrow or usually like it's
16:20
not a hundred percent pull proof. So
16:22
you always got to make sure, however, typically
16:24
your inlet is going to be higher than
16:26
the valve that I've recently seen as well
16:29
with solenoids and stuff. That's not always
16:31
the case. It depends, but that's how
16:33
I've always thought of it in my head. So
16:36
Joe, one question that I had on
16:38
the bulb side, when you're installing a
16:41
valve or working on a system, like
16:43
maybe brazing in an air handler or
16:45
something, do you remove the bulb when
16:48
you're brazing near it or do you wrap it or
16:50
neither? So the bulb itself, not the valve.
16:53
I'll definitely protect it from heat, but
16:55
I won't always remove it.
16:57
But if you're newer at brazing
17:00
and maybe staying on a joint a little
17:02
longer than you should, then I would probably
17:04
recommend removing it completely. But
17:06
my rule of thumb is usually if
17:08
it's factory installed and I
17:10
usually got some foam tape or even
17:13
sometimes there'll be a little sticker inside
17:15
the air handler that if
17:17
you're not starting to melt that, then you're okay
17:19
as far as the valve goes. This illustration here
17:21
is nice. It shows you some max
17:24
temperatures and it's really not that hot. The
17:27
different areas of these valve is 210
17:29
degrees is not, I think even if
17:31
you wrapped it, you would maybe be
17:33
approaching that, especially on sometimes
17:36
the outlet, if it's close
17:38
to a brass nozzle, those can
17:40
be low can tankers sometimes to get the
17:43
flow nicely. So you may stay on that
17:45
one a little longer than you were hoping
17:47
for. So probably personally, I would recommend a
17:49
little bit of the wet rag paste and
17:51
then wrap that with an
17:53
actual wet rag And make
17:55
sure that paste is really packed in tight
17:57
around the valve as well, not loose. Only
18:01
or doesn't agree with that were the double
18:03
wet rag heads the summer when right hand
18:05
and I'd put the where I go around
18:08
the wet rag. Yeah, yeah, I saw success.
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19:31
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true Tech tools.com and remember to use the offer.
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Could get schooled and check out for an awesome
19:39
discount. Census. The. Scale
19:42
is the heavyweight champion. So.
19:44
Joe while I still have you we had this
19:46
question was I thought was interesting one because this
19:49
is another one of these. Is it helpful? Isn't
19:51
it? How for putting the ball? Been hot water
19:53
heating up the bob in your hand as a
19:55
troubleshooting tool. Would he think about that? The ice
19:57
water the hand thing. i wouldn't say it's
20:00
as much as I would say like last-ditch
20:02
effort, can we make it open a little
20:05
more because even if the,
20:07
let's say you're troubleshooting a valve, so you've got
20:10
low suction pressure along with low
20:12
superheat because I do think a
20:15
lot of people misdiagnose expansion valves
20:17
when they see low suction
20:19
pressure, even though it correlates along with
20:22
low superheat or maybe normal
20:24
superheat, but they still diagnose the bad
20:26
expansion valve when it's doing
20:28
the job properly. So if you were looking
20:30
at a system like that and you stuck
20:33
the bulb in hot water and it raised
20:35
your suction pressure and floated the compressor even
20:37
more, is that helping you
20:39
troubleshoot anything, right? I've seen it
20:41
where maybe you do truly have
20:43
a valve failing. It
20:46
would have to be one specific problem with the
20:48
valve to make that work, which
20:50
is losing its
20:52
refrigerant charge or its diaphragm
20:54
pressure because other mechanical
20:56
issues can help. That really won't
20:59
drive the valve open anymore. Rare
21:02
cases, I've seen it to where, yeah, your
21:04
suction pressure comes up a little bit
21:06
higher and then you get a little
21:08
more delta T and you
21:10
may even do some crazy things like strap it to
21:13
a discharge line and keep it
21:15
temporarily. Oh, here's
21:17
a good one. This is so I'm not noting that.
21:20
I want Matthew to weigh in on this one, on
21:22
this question. But then also, I'm going to start with
21:24
the question, Matthew, have you ever pressurized
21:26
the bulb with nitrogen in order to
21:29
temporarily get it set? I've
21:31
seen people do that. I've never actually done it. So
21:34
I've done it for testing purposes. I haven't done
21:36
it in the field to actually make something work.
21:38
I'm actually older than that. We started out in
21:40
the day with the dime under the head. Oh,
21:43
yeah. Probably shouldn't be on the internet. That
21:45
creates a little bit of pressure there. It opens that pin
21:47
right up. If you're running 20
21:49
degrees of super heat that way, try the nickel. That'll get
21:51
you. I may have done that as
21:53
a tech to try to save some product once
21:56
or twice, but I have pressurized it with nitrogen
21:58
just to see how that would work. And
22:00
it worked. It was very difficult to get
22:02
the nitrogen charge exactly where I needed it
22:04
for that super heat to be even stable.
22:06
It was massively overshooting or coming back down
22:08
with just the slightest adjustment. I cannot even
22:10
imagine trying to do that for real with
22:12
a case of that food in the middle
22:15
of a grocery store or something. That would
22:17
be a nice thing. How do you get
22:19
the nitrogen into the bulb? You got it.
22:21
You got it. You
22:23
kill a hole and then you add a singer? Oh
22:26
my gosh. This sounds fun. Would it
22:28
be better nitrogen or a little bit of the
22:31
– I mean, I know 400 blends make it
22:33
a little bit of trickier. But let's say you're
22:35
dealing with like an R22 or something, putting
22:37
a little charge of R22, liquid
22:39
R22 in there instead of nitrogen. I
22:43
feel like it would give you a little bit better of
22:45
a shot of working out. It's going to
22:47
take you back to how it was new if it was a 22 head. Just
22:51
remanufacturing that battery. Yeah. I mean, why even replace
22:54
it at that point? You just fixed it. Look,
22:58
you essentially made a new power head right there.
23:00
I don't know. I have to work on that.
23:03
The problem is that the bulb charge
23:05
is going into the system charge, and
23:07
that's why it quit working. That's
23:10
what we use out for the bulb. Interesting. So
23:12
that's what I – so hold that thought. That's why
23:15
they said yes. Sorry. Hold that thought because I
23:17
want to come back to that one. But Matthew, weighing
23:19
in on this, we always talk
23:21
about the thermostatic expansion valve as being like
23:23
a constant superheat valve. And we know that
23:25
it's not completely constant, but this goal is
23:28
to keep that superheat set within the minimum
23:30
stable superheat range for that particular case that
23:32
goes back to an old Jamie Kitchen reference.
23:34
And I want to talk about that as
23:37
well. But for this particular question, is
23:39
there ever a case where you would do this whole warm up
23:41
the bulb thing? So not necessarily the bulb. And I get what
23:43
they're getting at. They're trying to
23:45
see if I got 50 degrees of superheat. If I
23:47
add some heat, does it come down? That
23:49
would be the time that I would do that. And really
23:51
just holding it in my hand tends to be
23:54
a very quick check, right? I can see it move, or
23:56
it just doesn't. And if it doesn't, really
23:58
just taking it off the pipe. should within
24:00
refrigeration of course, because pipe's really cold. Just
24:02
taking it off. Pipe should cause that to
24:04
open up and start flooding like we were
24:06
talking about. You got to be careful how
24:08
far you go with that. So I don't
24:10
think I'd use hot water in the refrigeration
24:12
world just because if it is working, you're
24:14
definitely going to slam that thing wide open
24:17
and that's going to be dangerous. But
24:19
I do use hot water, don't get me
24:21
wrong, just not on the bulb. And that's
24:23
on the body of that compressor, or the
24:25
TXV. The old school problem we had with
24:27
our 22 mineral was
24:30
wax. We create a lot of wax, don't stop up that hole.
24:32
Still not a problem today. It's not wax,
24:35
it's a whole different chemical thing going on,
24:37
particularly with acidic, PO burnt, you start running
24:39
that stuff hot, maybe it's going to make
24:41
acid, but it's also going to burn. And
24:43
then you throw a little bit of moisture
24:46
in there from some poor practices, and you're
24:48
going to create a wax-like substance that loves
24:51
cold spots. What's the cold spot in the
24:53
whole system? That little tiny hole that
24:55
that pin is trying to regulate exactly. So
24:57
we do see them stop feeding for that
24:59
reason. It's not the bulb. If you drive
25:02
it open more, yeah, you'll get some refrigerant out
25:04
of there because the hole's plugged up. But as soon
25:06
as you let go, it's going to go back. Take
25:08
your hot water for it on the body of
25:11
that valve, that'll loosen that up just enough, make
25:13
it liquid enough so that pressure pushes it right
25:15
out of there. And then go change the liquid
25:17
line dryers because you've got a problem that's going
25:19
to stop up again. But that is one of
25:21
those diagnosis tools that we do use. Okay, good
25:23
stuff. So now I want you to go
25:25
through your list of the things that matter
25:27
in an expansion valve in order to prevent
25:29
issues, but also if you're running into some
25:31
challenges, things like mounting bulb straps, anything you
25:33
can think of that is your list. So
25:36
when I'm troubleshooting things that have gone
25:38
wrong, that's how I think of whether
25:42
we want to not do a couple of
25:44
them came to mind. The bulb clocking, as
25:46
we started talking about, is really not that
25:48
important. The goal here is really just to
25:50
be sure we're not sensing oil. That's one
25:52
of the problems I see. We're not sensing
25:54
oil well, or we're sensing the oil, we're
25:56
not sensing the liquid refrigerant that might be
25:58
in that suction line. So just
26:00
not six o'clock, please. That's the big one there. Another
26:03
thing that is really, really common
26:06
in refrigeration, service guy swaps out
26:08
at TXV that probably didn't need
26:10
to begin with. But those
26:12
key pieces we just started talking about
26:14
strapping that bulb well and it not
26:16
being corroded copper that we're strapping it
26:18
to. This goes for electronics
26:21
as well. Anytime we've got an
26:23
EV, an electronic expansion valve, that
26:25
sensor needs to go where the bulb would
26:27
be on a mechanical. And I see
26:29
them mounted just as poorly. That's one of
26:31
the biggest problems I've seen. The
26:34
other thing I see is guys, because
26:36
it's got an adjustable stem, guys like
26:38
to adjust it. And most of
26:40
the time it does not need adjusting. That is
26:42
not a problem. Just
26:45
missing those fundamental other requirements
26:47
that valve to work and
26:49
then verifying them, particularly in that
26:52
low-temperature refrigeration setting, we almost always
26:54
have some type of sub-cooing, mechanical
26:56
sub-cooing going on. We're bringing
26:59
that liquid way down 50 degrees. It's not
27:01
uncommon. So if I'm feeding that
27:03
thing with 97 degree liquid because it's July
27:05
and my mechanical sub-cooler is not working, that's
27:07
why my valve is not set right. I've
27:10
dumped a lot of efficiency out of that
27:12
liquid refrigerant. So a guy will go in
27:14
there and make temp, he'll adjust that TXV
27:16
and I pass up on the back. I
27:18
got this case running great. Two weeks later,
27:20
he finds out what's wrong with that sub-cooler.
27:23
He turns it back on and
27:25
wow, now we're flooding. We're popping valve plates
27:27
on compressors left and right. Why
27:29
is that? Because my valve just became twice the
27:31
size that it was. The
27:34
efficiency of the liquid refrigerant, missing
27:36
that, missing the pressure differential
27:38
in parallel rack. Sometimes
27:41
we've got a valve that regulates the
27:43
liquid pressure that's going to
27:45
the valve, see the expansion valve. If
27:48
that gets out of whack and I don't
27:50
have a good pressure differential from suction to
27:52
liquid, I'm going to lose efficiency in
27:54
that valve just like I make it with sub-cooler. I
27:56
got to remember to check that. I got to check
27:58
those two things and then of course. solid column.
28:00
Do I have a pure liquid coming to this
28:02
valve or do I have some paper in there?
28:05
I've seen a lot of guys twist on valves
28:07
not realizing they've got plenty of them triggering their
28:09
rack and they didn't realize they weren't getting it
28:12
to their valve. So they're trying to like a
28:14
high super heat. So they're opening that valve trying
28:16
to bring that super heat down with more vapor
28:18
and it just doesn't work. So those are some
28:20
of those key fundamental mistakes that I see regularly.
28:23
It's one of those things that's a common theme
28:25
when you're working in that field that you're just
28:27
going to run into. One thing
28:29
that you mentioned that I think is always worth
28:31
mentioning is this idea of the pressure drop across
28:33
the valve. And this is where you see one
28:36
of the advantages of electronic valves, but
28:38
also you hear people
28:40
talk about balance port design. And that's
28:43
really what that is. Understanding what the difference is,
28:45
is not that big of a deal, but just
28:48
understand that that balance port design is
28:50
there so that way it will still
28:52
operate stable under a
28:54
lower pressure drop differential. At least that's my
28:56
understanding. Is that your understanding or anybody care
28:58
to add to that? Yeah, I'd
29:00
say it's not going to do it
29:03
a hundred percent if you've got a
29:05
giant change. And that's why we have
29:07
some customers that are putting that pressure
29:09
regulator to give a regular pressure to
29:11
those TXVs year round, even though they're
29:13
balanced port. Because you think about
29:15
it, our extremes, we may lose a convincing fan
29:17
motor and be running 275, 300
29:21
discharge in the middle of the summer.
29:23
And then my whole back valve's catching
29:25
everything at 135. That's a dramatic change
29:27
in that pressure differential that you were
29:29
just talking about. We know one of
29:31
the factors In sizing,
29:33
the valve is differential pressure. So That
29:35
means that that lower pressure, my valve
29:37
is less efficient, that higher pressure is
29:39
more efficient. Now You add mechanical sub-coil,
29:41
so that I got consistent liquid temp..
29:44
So When my pressure went up, I
29:46
did not increase my liquid pressure, which
29:48
offsets that in commercial air conditioning.. You
29:50
Really don't have to worry about that
29:52
all the time.. Because When my discharge
29:54
pressure goes through the roof, so does
29:56
my liquid temp.. So One gains efficiency
29:58
in the valve, one... And
30:00
in a snake the house that ever happened
30:03
when we're controlling one of those two were
30:05
excitedly. we're gonna see this was his concerns.
30:07
So much so that some of the folks in
30:09
the North actually have to set their yes means
30:12
or manual just least twice a year from the
30:14
seasons. Were. Fortunate down there in
30:16
Florida, we don't have that dramatically two
30:18
percent, but it does impact supremes, And
30:20
that's also the reasons why we're not
30:22
really trying to target that. Exact
30:24
superheated temperature is arrange a to tenth
30:27
as I mean said and nine amazon
30:29
the summer pointless of that thing. Route
30:31
centers probably a good stuff. Can I
30:33
add to that? reflects Jaeger had about.
30:35
Just like you said, Csv. A lot
30:38
of people figured I better. These.
30:40
Bags or devices on were saying an
30:42
earlier were talked about the other variables
30:44
to and so on that. This.
30:46
Valve is going to work properly before
30:48
you go into just about finally have
30:50
a platform to where I can say
30:52
this a lot so i brought some
30:54
seven sell it at their are now
30:56
was a to show a people listening.
30:59
Why? You don't want to go to
31:01
suggest valves without checking your liquids and
31:03
like that the center a pianist are
31:05
cooler or any of those other variables
31:07
that we are talking about. His fear
31:09
is these are just a few. I've
31:12
got a ton of them. These are
31:14
stripped out the Xp stems. From.
31:16
People over adjusting them at times
31:18
and what in the packaging is
31:20
and here. Is. Actually, I have
31:22
one already ripped apart hear? That is
31:25
your adjustment, stem cell, your service or
31:27
to go here. This will apply some
31:29
pressure to the expansion of. If
31:31
you. Start. Turning those too much,
31:33
you're going to strip that mechanism out. and it
31:36
is once you stay. In. Whatever
31:38
position. Foolish. That
31:40
you should out. So if you ran at all
31:42
the way and and you run at all the
31:44
way and you much you're never gonna get that
31:46
thing opened up and vice versa. And you're super
31:49
he time you're open enough that same as much
31:51
as possible you might end up getting it to
31:53
be. But. Now you're in
31:55
a flutter. Same thing with these:
31:57
A bucket for a dirty. A
32:00
third down streets. Every single
32:02
one of these dirty. Ivan. How
32:04
Paolo bucket forces dirty txt such as he
32:07
can receive in this the whenever I get
32:09
a chance Matthew runs be wild so don't
32:11
have a chance right now. but I just
32:13
played organized as we swap of Alive and
32:16
or put a clean what it takes thirty
32:18
one out that way it has little bit
32:20
more efficient by. Would. You do feel
32:22
the need to adjust. Just. Make sure
32:25
that you have all of the information that you
32:27
need. Before. Saying okay. I
32:29
just need to a justice and heritage.
32:32
They make sure your airflows give. Don't
32:34
try to close down your says thou
32:36
when your filter had the homeowners cap
32:38
on it and. Look. For restrictions
32:40
that can, we talk about that one
32:42
airflow and select that's the Etti post
32:44
something online as the first thing somebody
32:47
says with tic Airflow. The. Our panelists
32:49
went over and joe, you wanna take a stab at this
32:51
or matthew. Yeah typically.
32:53
The Tx bees meter radically call hunting
32:56
was just means it's in this weird
32:58
position where it opens a little but
33:00
as too much and the closes a
33:02
little but it's too much. So.
33:05
That would probably happen when you have like
33:07
a big five ten bow. Maybe.
33:09
It's on like a three and a half because
33:11
most the valves in my. Stuff I
33:14
work on the have to add some
33:16
like one to three or three that
33:18
buys and that's a broad range and
33:20
maybe them valve as a little beyond
33:22
where it can really. Move. A
33:24
little bit. And then not
33:26
flooded and then shut a little bit and
33:28
not. Starbucks. Said.
33:31
Make sense. Does to media. that
33:34
i'd agree that i do one point
33:36
out though there is a little bit
33:38
of difference here between normal operation in
33:41
a low low edition and in hunting
33:43
like ecosoc that quitting really occurs when
33:45
the valves oversize and maybe oversized maybe
33:47
such perfectly for the system but it
33:49
is my seat heat and there's or
33:52
blower problem you can filter dirty or
33:54
something like that with the your upbringing
33:56
the heat of the house into that
33:58
operator lesson of make that five ton
34:01
valve, only see three tons where it works. So
34:03
it's going to be oversized and you're going to
34:05
get that. But one of those things that is
34:07
normal, and we call this in the refrigeration side,
34:09
the swing, and this is when
34:11
I'm measuring my super. I've got my
34:13
temperature probe right there on the line
34:15
and I'm seeing this thing go up
34:18
and it hangs out for a minute and
34:21
then it starts falling really fast and it
34:23
drops and it gets down to a temperature
34:25
and then sits there for just a few
34:27
minutes and then she starts back up again.
34:29
I got the cycle going on and the
34:31
way to know the difference is that it's
34:33
really regular when this is happening. This is
34:36
really controlled. You know what it's going to
34:38
do next. The spot that it
34:40
hits the bottom is always going to be
34:42
the same spot, same temperature, and
34:44
that's going to take a while. It's going to take 15 minutes or
34:46
so, 10, 15 minutes to get
34:48
this full swing going on and that's
34:50
not hunting. That's normal operation that is
34:52
similar to hunting in that I'm in
34:54
a low load. My case is
34:57
probably very close to being at
34:59
temp. My product is also cooled
35:01
down. That expansion valve is sized to pull
35:03
that thing down from deep frost four times
35:05
a day or six or 12 nowadays. So
35:07
it's a little bit oversized when I'm really
35:09
happy when my cases are at good test.
35:12
So when we go to set the superheat, the
35:14
question is if this thing is swinging 12, 15
35:17
degrees, what do I call my superheat?
35:20
The top, middle, the bottom, what is that? And
35:22
a lot of guys get really confused about
35:24
that. So I'd like to take just a
35:26
moment and say that if you're dealing with
35:28
that cyclic for minutes, it's nice and smooth
35:30
and does it every time. Stops at the
35:32
same spot at the bottom. That's
35:34
just because your evaporator is very, very
35:37
big. And by the time that valve
35:39
opens, it's going to take it a while for all that
35:41
heat to transfer and your printer to come out the other
35:43
end. That's all that that is. And the
35:45
more heat I have, the faster that happens. So when
35:47
I get down to temp, it just takes a little
35:49
bit. When I've got that going on and I'm measuring
35:52
superheat, if I say I want six degrees of superheat,
35:54
I'm measuring that temperature at the bottom
35:57
of that swing, right where it
35:59
turns around. not the average, not the
36:01
top. Just putting that out there. That's another one
36:03
of those big things that I see guys aren't
36:05
real comfortable with it, doing a lot of math
36:07
and coming up with some averages, which can work
36:09
sometimes in some conditions and in others if it's
36:12
what. Yeah, you're worried about the flooding. That's the
36:14
really bad thing to have happen. I
36:16
wanted to also just mention this minimum
36:18
stable superheat thing. If you are getting
36:20
hunting, like true hunting, sometimes the easiest
36:22
way to solve that is just to
36:24
not derive that superheat so low. So
36:27
you can drive this superheat low enough that
36:29
it becomes unstable and you start to get
36:32
hunting there as well. I wanted to now
36:34
send this over back to Joe and I
36:36
wanna bring up this slide here. So Joe,
36:39
two questions here. The one is,
36:41
is it important whether the bulb is
36:44
on the coil side or the compressor
36:46
side of the external equalizer? Does that
36:48
matter? So before or after the external
36:50
equalizer in the suction line? That's one
36:52
question, okay? And the next one is,
36:56
what happens when your external equalizer
36:58
blocks? What happens when
37:00
maybe solder blocks it or maybe it
37:02
was connected and they didn't use a
37:04
core depressor on a Schrader or something,
37:06
so it's completely blocked? Those are your
37:08
two. And that first one, I'm talking
37:10
about politics just a little bit. I'm
37:13
just letting you know, you are in danger. If you
37:15
didn't know, you're gonna make a decision one
37:17
way or the other here and some people are not gonna
37:19
like it. Right. Joe already says
37:21
unpopular things online all the time. Yeah, that
37:23
should be the same. Those people don't like
37:25
me. What's one more here? Oh, Joe for
37:28
president. He
37:30
speaks his mind. That's what I like about Joe. Cheer
37:33
for president, 24. That's right,
37:35
yeah. So the
37:37
textbooks would say you want the
37:39
equalizer downstream from the bulb. And
37:43
yes, I have seen where
37:45
things happen. Like that equalizer
37:48
line is freezing. I mean, it's
37:50
feeding a little bit of refrigerant
37:53
down that Equalizer line, but
37:55
that's like a broken valve in my
37:57
opinion. That's a problem. That's a problem.
38:00
That was certainly affected if that
38:02
was happening right upstream from your
38:04
ball on a properly operating valve,
38:06
I don't really. That. Equal
38:08
letter line because it was need to
38:10
be insulated in the stuff we work
38:12
on this in the case of an
38:15
externally mounted bow that as that line
38:17
was can be feelings like a Lola
38:19
Kepler to it would sweat and cause
38:22
rusted out. Dream. Panzer.
38:24
He just tell that it's been sweating.
38:27
It's allies and I typically don't see
38:29
that, so I don't stress that a
38:31
lot myself. From. That standpoint.
38:34
And. That because there's no flow, you
38:36
don't have actual floaters. equalizers is the
38:38
constant pressure. use mine during the pressure.
38:41
right? There probably is a little bit
38:43
of flow and I'll lead me to my
38:45
next. Topic. There.
38:48
But. It's not enough. To. Be.
38:51
Like. Effect. Driving. The both
38:53
closed or anything like that. So yeah, there's
38:55
not going to be a lot of love
38:57
and it also the funny thing is is
38:59
it has nothing to do. With.
39:01
The system equalizing on this are cycle.
39:04
Or nothing to do with it. Yeah. That
39:06
brings us national my man. Yeah.
39:08
And that brings us to Eric Kaiser's which
39:11
of course he's is Eric says are geniuses
39:13
or right? So the reference line is what
39:15
he's proposing is should be called and not
39:17
the equalizer line. I like that. I would
39:20
probably clear up a lot of confusion that
39:22
people have like a reference line. Yeah, Sorry,
39:27
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dash wipes. Before
40:44
you move on to the next thing, though, Joe, I wanna
40:46
quickly... Corey or Matthew, do either of you have anything that
40:48
you wanna add to that... external
40:50
equalizer before or after the bulb? I guess basically
40:53
the question is, do you think it matters? Do you
40:55
have a preference? And we already established that the textbooks
40:57
say downstream of the bulb. So my school of thought
40:59
on this is, and sorry, I'm not gonna take a
41:01
stand. I'm just gonna give you both opinions. Why?
41:05
If you move that towards the evaporator, if it's
41:07
on the evaporator side of that line, then
41:10
you're measuring pure superheat of that evaporator. If
41:12
the valve starts to leak liquid refrigerant, and
41:14
they do, but they're not supposed to, but they do,
41:16
and that's one of the reasons we change it, right?
41:19
In the meantime, if you're towards the
41:22
evaporator side, like this is drawn, you're
41:24
gonna measure that perfect superheat in the
41:26
evaporator, and your priority is the load.
41:28
You're gonna get the most efficient system, and you're
41:30
gonna cool whatever you need to cool well. That's
41:33
the point in putting it on that side. The
41:36
downside is, if that line really starts
41:38
leaking a lot of liquid, you're
41:40
gonna flood, because now that equalizer line
41:43
is passing liquid refrigerant that's not really
41:45
intended to, and it's going into
41:47
the suction line. So yeah, you got some liquid going back
41:49
to your compressor. So
41:51
if you wanted to design the system to protect the compressor
41:54
over the cost of refrigerating my product
41:56
or cooling my house or whatever, I'm gonna put
41:59
the valve on the other side. And that's going
42:01
to sense that, and it's going to starve my
42:03
evaporator so that I'm not flooding my system. So
42:05
the question is which is more important, and then
42:07
you could evolve there based on that. I
42:10
like it. All right, now I like both perspectives, though. That's
42:12
great. So back to you, Joe. What
42:14
happens when an external equalizer gets blocked? It
42:17
will basically close and
42:19
never open again, short answer to
42:22
that. So if you have
42:24
a system
42:28
that will not present itself
42:30
that way at first, which is
42:32
always an interesting theory,
42:35
that if you connect the
42:37
line, and let's say that you
42:39
put it on a port with a Schrader
42:41
core and your new valve does not have
42:43
a Schrader core depressor, then that
42:46
line will actually have zero pressure
42:48
in it at first. And
42:50
you'll fire the unit off and it'll flood.
42:53
And you may or may not realize,
42:57
perhaps, maybe younger tech or something, beer
43:00
can cold, sexual pressure's up,
43:02
good to go. They leave the
43:05
house. Guess what? That valve
43:09
will leak a little bit of
43:11
refrigerant into that line from
43:13
the valve side of it. So
43:15
as the pressure climbs into that
43:17
port, now instead of
43:19
seeing suction pressure, it's seeing like the
43:22
off cycle or even the liquid, maybe
43:24
even higher than the off cycle pressure, which
43:27
will be slamming the
43:29
valve closed, thinking you have way too high
43:31
suction pressure. So then
43:33
you'll get a call, maybe the
43:35
next day, maybe even a day after, and
43:38
you'll think you're brand new to TXV, you
43:40
got a bad batch of them and type
43:42
of thing. And that can probably go for
43:44
maybe getting a little too much solder in
43:46
one if it's a one
43:49
that you solder on. Or I
43:51
don't personally see a reason why
43:53
there should be a Schrader core
43:56
in the line with a depressor because
43:58
you're not going to get it. going to
44:00
replace the valve without pumping
44:03
the system down or evacuating it. So
44:05
why is that really important? I'm not sure
44:07
I can't answer that, but I
44:09
have seen where the depressor
44:12
portion in that flare
44:15
fitting almost crushes down
44:17
or closes off the
44:19
access port, maybe because it had a
44:22
over tightened flare cap on it and
44:24
it's mushroomed down a little, but I've
44:26
actually seen where that can almost close
44:28
off the entire port. When you wrench
44:30
down on your new valve, even though
44:33
you did take the Schrader out or
44:35
there was no Schrader in that access port,
44:38
then you wrench it down and that
44:40
little brass depressor almost wedges
44:43
itself into that access port.
44:45
That's pretty rare, but that's why I like bringing you on
44:47
there. Cause you were the king of the edge case. Joe
44:49
was like, this one time I had a,
44:52
you know, someone out there is probably like,
44:55
yeah, I took it off and that brass
44:57
thing was like crammed down in the access
44:59
fitting. And that was the problem. So personally
45:01
I just rip them out. I take
45:03
them out of that. So just to clarify
45:05
what you're saying, there are some cases in
45:08
air conditioning applications where where you connect your
45:10
sternum and glizer has a stub
45:12
on it. And it has a Schrader
45:14
inside that port. And what you're saying
45:16
is you pull that out so that way you're
45:18
not risking any issues there, whether you're a Schrader
45:20
and the depressor out of the, and the depressor
45:22
right out of the flare connection. I
45:24
want to hammer this home because this is really interesting
45:27
and this is one of these things, or at least
45:29
it's interesting to me. And if it's not interesting to
45:31
you, then why are you watching this live stream? Why
45:33
are you sitting here in Valentine's day watching this? If
45:35
this isn't interesting to you, are you sick? The answer
45:37
is probably yes, but I'd address it. So when
45:39
I was a cocky young instructor, I would tell
45:41
people, Hey, if your external equalizer
45:44
plugs, then that is going to
45:46
cause the valve to go wide open because
45:48
it shows it right here, right on this
45:50
diagram. The external equalizer is the closing force.
45:52
So you lose your closing force. The valve
45:54
goes wide open, but it was
45:56
guys like Joe and others who showed me the
45:59
truth, which is. that like you said
46:01
because this valve does leak a little bit
46:03
from the valve side or it tends to,
46:05
it will pressurize from the valve side. And
46:07
especially in the off cycle, it's going to
46:09
pressurize with higher pressure. And so it's going
46:11
to cause the valve to just slam completely
46:13
shut. So basically, most problems that happen with
46:15
valves that are catastrophic are valve goes completely
46:17
slam shut, whether you lose your bulb pressure,
46:19
whether you have a blocked external equalizer line,
46:21
or whether there's some sort of internal problem
46:23
with the valve. Those are the most common
46:26
issues that we see, for example, the air
46:28
conditioning side. But on the other side, it's
46:30
when you run too low of superheat. And
46:32
that's things like Matthew's talking about where you
46:34
have oversized valves or a valve operating oversized
46:37
because of load conditions, or you have improper
46:39
settings, things like that. I've talked through a
46:41
bunch of really important things here. Selecting the
46:43
right valve is huge, not adjusting the valve
46:45
unless you absolutely need to and then adjusting
46:47
it properly, adjusting to a stable
46:49
superheat, not to something that's going to be
46:51
erratic, flowing nitrogen while brazing. So
46:54
first you purge with nitrogen, then you flow
46:56
nitrogen while brazing. That was one of the
46:58
questions. But I want to come back to the question
47:00
of strapping. And I want to go back to you, Corey. In
47:02
terms of the straps that you use, does it need
47:04
to be copper? Somebody said this and there, does it
47:06
need to be a copper strap? Could it be a
47:08
stainless steel strap? What are some of the really
47:11
big things you need to watch for in terms of
47:13
the strap? Would you like my answer? Would you like the
47:15
manufacturer's answer? Well, you can
47:17
give both do it the Matthew Taylor way,
47:19
where you just you just Okay, Matthew Taylor.
47:21
So Matthew Taylor, that's going to be the
47:23
copper straps supplied with the unit or what
47:25
we use in refrigeration build valves. I can
47:28
stock a multitude of different refrigerant
47:31
power heads, cartridges, and literally on
47:33
site within less than a minute,
47:36
an expansion valve, and every power
47:38
head I'm assuming it I haven't bought
47:41
a regular TXV in a long time,
47:43
but I'm assuming they also come with
47:45
it. But every power head that we
47:47
buy, it comes with the manufacturer's copper
47:49
straps. I will tell you this, I can
47:51
never put those on. I don't know what it is.
47:53
So if I'm installing one new, it never really works
47:55
right. The copper straps or brass or whatever
47:57
they are, are going to be your best bet. because
48:00
the heat transfer is the same material
48:02
as the bulb and the suction pipe.
48:05
I personally like black zip ties. No kidding.
48:07
We were about to just pull out the
48:09
torches and pitch works. I know.
48:11
I was gonna run with that for a little
48:14
bit and just go on this whole like feel
48:16
about. Yeah. I've seen people use hose clamps. I've
48:18
used hose clamps a lot actually.
48:20
People are gonna also be like,
48:22
oh, dissimilar metals. Honestly, it doesn't
48:25
matter. But obviously, always try to use those
48:28
copper straps. That is your best bet. As
48:30
long as you don't use zip ties, use
48:33
something that is going to conduct the heat or
48:35
at the very least keep that bulb secure
48:37
over varying conditions.
48:40
Because here's the thing like with using zip
48:42
ties or other forms of
48:44
strapping is that it might
48:46
be tight when you first put it on
48:49
and you're like, oh, that's not gonna go anywhere. But
48:51
especially in refrigeration where you have defrost
48:55
and you have cases getting cold, getting
48:58
warm, that thermal expansion, it's
49:00
going to loosen those zip ties. It's
49:02
gonna start deteriorating them
49:04
and air conditioning, same thing. And
49:06
eventually it will get loose. And then you're gonna have
49:08
those problems where you're getting
49:11
service calls because, oh, the
49:13
bulb wasn't strapped. Okay. Well,
49:15
why wasn't bulb strapped? Well, it's because there's
49:17
zip ties on there. There's tape and that tape just came
49:19
off. But me personally, long story
49:21
short, copper straps or hose
49:23
clamps. I want Matthew to weigh in on
49:26
this. But also I just want to add,
49:28
from my perspective, the biggest thing if you're
49:30
installing a valve is just getting it on
49:32
a straight piece of copper. Some of the
49:34
dumbest things I see is where people just
49:36
have it like on a joint or a
49:39
otter or something dumb like that cleaning it on.
49:41
Yeah, getting it on now I do know a
49:43
hose clamp, so a lot of people have said
49:45
you can over tighten a hose clamp. That's actually
49:48
one of the dangers. And my top
49:50
tip for the copper strap, okay, is when
49:53
you get it together, you just get it so
49:55
you can just get the thread in like people
49:57
always do it. You can I've done
49:59
like a thousand. I have tried,
50:01
I practiced, it doesn't
50:04
ever work. It's either
50:06
really loose or I just can't line it up and
50:09
then I get frustrated with it. I'll take some,
50:11
sometime like they've already been off and ripping out.
50:13
Like I'll take those clamps so that way I
50:15
can just, it's already molded perfectly to the pipe
50:18
and you know, smash them up
50:20
and yeah, why not? Matthew, your
50:22
thoughts on the strap type, copper,
50:24
stainless steel. I wish I
50:26
had something controversial to throw out here. Really?
50:28
Yeah, I'm a copper strap guy myself. And
50:30
one of the advantages of that are, as
50:33
Corey said, I've seen a million hose clamps,
50:35
right? What's wrong with that? It's
50:37
nearly impossible to over tighten the copper.
50:39
Like you've seen Corey, it's difficult to
50:41
get all that going right
50:44
away. You're not going to over tighten it because
50:46
it recesses itself into the strap a little bit
50:48
and you start to lose your wrench won't grab
50:50
it anymore. It's off. And I don't
50:52
think there's any question that transfers heat better, but really
50:54
we're trying to pick that up from the bulb
50:57
to the pipe where they actually touch that's key
50:59
to transferring that heat. We're depending on our strap
51:01
to help that we got something wrong. So the
51:03
hose clamp is fine. That's going to hold it
51:06
nice and tight on that pipe. I don't see
51:08
an issue with that. Been doing
51:10
this a long time. I've seen some corrosion form
51:12
on that tight thing over 20, 25 years. And
51:15
that's all it is. We want to go to
51:17
the outside. Warranty period is gone. A problem. Right.
51:22
So I wouldn't endorse that in writing
51:24
anywhere until anybody, that's what you should be
51:26
doing, we should be using the copper. That's
51:28
what we got. Yeah. A friend of mine. Or
51:30
if you're troubleshooting something, that's not the problem. If
51:32
that's how it's attached, you got
51:34
something else going on. I wanted to
51:36
quickly, so especially Joe or Matthew,
51:38
you see here on the
51:40
right where it shows that you should have the tails
51:43
pointing up when you're on a horizontal piece of pipe
51:45
or not a vertical piece of pipe. Why
51:47
does that matter? And does it matter? I've never
51:50
really heard a great explanation on this. Joe,
51:52
if you don't mind, I've got this one. You
51:54
can buy different types of heads. We're talking about
51:57
power. That's we're talking about a thermal element. This
51:59
is the head. that has the bulb
52:01
attached to it and has a particular
52:03
type of refrigerant inside of it. There
52:05
are different versions of that. The
52:07
refrigerant that is inside of it also varies
52:09
a little bit. So you see your temperature
52:11
scale that'll show that it's at 60 degrees,
52:14
it's going to do this, at 30 degrees,
52:16
it's going to do this. All those things.
52:18
If we look at that chart, you'll notice
52:20
on the side, it's also going to tell
52:22
you whether that is a liquid charged bulb
52:25
or a vapor charged bulb. And what they mean by
52:27
that is there's a little bit of liquid vapor to
52:30
saturation in either case.
52:32
But if it's a liquid charged bulb,
52:34
the majority of the bulb is actually
52:36
full of liquid refrigerant and there's a
52:38
little bit of space for the
52:40
vapor. If it's a vapor charged bulb, just an
52:42
office and there's just a small amount of liquid.
52:45
So the challenge is, if I've got one
52:47
of those vapor bulbs and I turn the
52:49
thing upside down, I'm using all my liquid
52:51
to fill that cap tube instead of leaving
52:53
it in the bulb to expand because I
52:56
don't have enough. So if I've got
52:58
a liquid charged bulb, well, it probably doesn't matter.
53:00
I probably have enough liquid either way. But if
53:02
I've got a vapor charged bulb, I won't and
53:04
it won't have the liquid in actual
53:06
part that it needs. So it won't sense
53:09
properly. Wow, that was a surprisingly good
53:11
answer. I should
53:13
just be learning from Matthew. Cool. So
53:15
I'm going to quickly answer this question,
53:17
hard shut off TXVs, otherwise known as
53:19
non bleed TXVs. You can either way
53:21
you want to describe it. Sometimes they'll
53:23
say HSO hard shut off or non
53:25
bleed. And all that means is
53:27
because I think a lot of people get really
53:29
confused about what hard shut off means. And so
53:31
I want to actually go to this. Yeah, this
53:34
one right here. So in the case of a
53:36
valve that is just doesn't have a bleed port
53:38
in it, and if it's sealed internally, it's automatically
53:40
going to be hard shut off. And the reason
53:43
is, is because what's happening? Well,
53:45
when the system goes off, what
53:47
is your superheat? This is the easiest way
53:49
that I can think to explain this. When
53:51
your system is off, your superheat is zero.
53:54
So what should your valve be trying to do when
53:56
your superheat is zero, it should
53:58
be trying to slam shut and again, It's just these
54:00
balance of powers thing that we're talking about here. So
54:02
my easy description about a hard shut off CXV
54:05
is that's the way that CXV
54:07
would naturally be unless there
54:09
is some bleed function in the valve. And
54:12
the only real benefit of that is, and that
54:14
can be a good thing or a bad thing.
54:16
The benefit is, is that in systems that don't
54:19
have other forms of mitigation, it can help prevent
54:21
flood back, especially flooded start. The
54:23
downside is, is that now your compressor is turned under
54:25
more load. And so there's a trade off. You get
54:27
smaller systems. A lot of times they'll have bleed valves
54:29
in them just so that way the compressor doesn't have
54:31
to start under as much load. Anyone
54:34
have anything to add to that? Did I say
54:36
something stupid or wrong or anything that I missed
54:38
there? No, but it's very important to know what
54:40
kind of compressor you have in this instance, because
54:44
if you have an older unit and you
54:46
have reciprocating compressor and you
54:48
have an intermittent complaint of it's not cooling,
54:51
there's your problem and it may go undiagnosed for
54:53
years. Same with rotary compressors.
54:55
I think rotary compressors are coming back
54:58
a little bit and some
55:00
smaller ton of units and
55:03
they don't start up so well under differential pressures
55:05
like that either. So you will need to check
55:07
and make sure that if it's an old reciprocating
55:10
compressor, you don't see a lot of those anymore,
55:12
but every once in a while you'll come
55:14
across one where maybe someone's put
55:16
a new air handler with an older outdoor unit
55:19
and it's going to have to have a hard start and
55:21
a good one too. That can get it going. A
55:24
real kicker. Eric, once again, is
55:26
asking a question that he already knows the answer
55:28
to, and this is one of my
55:30
favorite topics. When a system is under vacuum or
55:32
has no charge in it, then a hard shut
55:35
off valve does not hard shut off because
55:37
now you have no external equalizer
55:39
pressure. And remember the external equalizer
55:41
is that closing force. So without that closing force,
55:43
that valve goes wide open. So when you're pulling
55:45
a vacuum or when the system has no
55:47
charge in it whatsoever, then it is not hard shut off. And
55:50
that's what comes up. A lot of people get worried with a
55:52
hard shut off valve that you can't pull a vacuum through it
55:54
and you most certainly can. One
55:56
of my best examples is when you're pressurizing a system and
55:59
you're putting nitrous. and you're putting it, say
56:01
you're putting it in the liquid side, that was the way that
56:03
I was trying to do it. So you put it in the
56:05
liquid side, you watch suction coming up, and all of a sudden,
56:07
suction just stops, and liquid keeps rising on you. And that's when
56:10
you hit that balance point where now that valve has slammed shut
56:12
on you. I think we've all probably seen that one point in
56:14
time or another. Plugs stuck in the
56:16
pipe? That
56:18
could also be it. I'm not going to say
56:20
that this did or didn't happen, but it's possible
56:22
that the first time we did a brand new
56:24
walk-in for a grocery store, we left one of
56:27
the plugs, and it made its way back to
56:29
the... It's always a nice surprise. It
56:31
is. It's a fun little gummy surprise.
56:34
Oh, yeah. So we are overtime already, guys. I
56:36
want to just wrap it up by just giving a quick
56:38
summary, and then we'll wrap it up. But you need to
56:40
make sure that you have liquid going to your valve, which
56:43
means that you have to make sure you have sub-cool. That
56:45
would be things like ensuring that you don't have restrictions
56:47
or you don't have plug dryers. That's
56:50
the very first thing you have to do. You want
56:52
to make sure that your bulb is well-mounted.
56:54
The positioning on the clock position isn't as
56:56
big of a deal as long as it
56:58
isn't sitting right on the bottom, as what
57:00
we've talked about. When you're in air conditioning
57:02
applications, insulating the bulb can make a big
57:04
difference. If you're in a refrigerated case, not as
57:06
much. Don't adjust the valve unless you
57:08
need to, but also don't be afraid to adjust
57:10
it when you do need to once you've established
57:12
that everything else is functioning properly. Plugged
57:15
external equalizer will actually result in
57:17
the valve going fully closed eventually,
57:20
so that's just the adjustment and thinking there.
57:23
The size of the valve, selecting the correct valve,
57:25
sizing of the valve, is it hardshot off or
57:27
does it have a bleed function in it? Those
57:30
are all really important. So selecting the correct valve is
57:32
always really critical. Do not try
57:34
to adjust the valve, but it's not adjustable. Otherwise, you
57:36
will have a big issue. Also, make sure to put
57:38
it in the proper direction or orientation. I'll
57:41
give it back to Matthew here. Anything else
57:43
that I missed or anything closing that maybe we didn't
57:45
talk about? I can go
57:47
on for about two hours. We got that? No, probably not.
57:52
On the recap, I just want to also
57:54
talk about the airflow. Obviously, we've got to
57:56
have a good airflow. In the refrigeration side,
57:58
we should be setting our... Super right
58:00
after deep frost if we're walking up to
58:02
this case. It's four hours into its cycle
58:05
You shouldn't be touching it. So just another
58:07
one of those little triggers in the mind
58:09
would make sure I've got heat I've got
58:11
load before I just also I
58:14
want to have a stable suction pressure This
58:16
is another one if it's falling it better be
58:18
falling really slow So if my
58:20
suction pressure is moving around that's half
58:22
my calculation for super heat My
58:25
valve doesn't casually instantly my tools
58:27
probably don't either and I'm
58:29
definitely gonna be wrong So I want to have
58:31
a nice stable suction. That means in refrigeration. I've
58:34
got an electronic EPR I have to force it
58:36
I have to force it so it doesn't move
58:38
and holds that suction pressure right where I need
58:40
it to be before I started Just good
58:43
stuff. Like Matthew said we could go on a
58:45
long time. This is a great group Thank you
58:47
guys so much for taking the time everybody who?
58:50
Neglected their most important relationships in their lives to
58:52
be here and watch this All I
58:54
have to say is you need counseling, but better.
58:56
That's a great place to go for that. Anyway
59:02
Thank you Big
59:07
thanks to all these guys in ladies who make these
59:09
podcasts possible. We have a big
59:11
team behind the scenes We have Adam and
59:13
Matt who consistently show up and help us
59:15
Roman many others Possible
59:17
and then our guests who are so willing to do it
59:20
so big thanks and For any of
59:22
you who are ever interested in doing this kind of thing.
59:24
It's really easy You can always just shoot me an email
59:26
Brian be our why and at HVCR school comm if you'd
59:28
like to be on the live Stream and you have a
59:30
topic suggestion We also have our
59:32
new speak pipe where you can go
59:34
on and ask a question and we're
59:36
happy to answer We recently sent that
59:38
link out via our tech tip emails
59:40
and we'll be sending that out more often Anyway
59:43
regardless Thanks for listening. So
59:46
I bought my daughter a handbag from
59:48
Iraq. She said thanks for
59:50
the bag dad Boy
59:55
thanks for listening. We'll talk to you next
59:57
time on the HVAC school podcast Thanks
1:00:02
for listening to the HVAC
1:00:04
School Podcast. You can find
1:00:06
more great HVACR education material
1:00:08
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on the HVAC School Podcast.
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