Episode Transcript
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0:00
Black wood pallets are seen as a
0:02
potential silver bullet replacement for coal by
0:05
some of the major power
0:08
companies and now we're
0:10
going to talk about some of the developments that
0:13
are happening in this field. Of course coal is
0:15
burned as a backup at Huntley
0:18
in tight times and
0:21
that is clearly unhelpful to New
0:23
Zealand's efforts to reduce its CO2
0:25
emissions. So what are these pallets and
0:27
would they be an alternative? They
0:29
behave a lot like coal in the sense
0:32
that they can be stored outside and put
0:34
through the same equipment meaning plants would not
0:36
need to make large and expensive alterations but
0:39
they also have an advantage in
0:41
that they don't come with the high
0:44
greenhouse gas emissions of coal.
0:47
Worldwide the black pallet industry is in
0:49
its infancy estimates last year were that
0:51
it could produce about 200,000 tons a
0:53
year and to put that in
0:55
perspective for Genesis Huntley to move fully off coal
0:57
and to black pallets it would need about half
1:00
of that global supply. White
1:03
wood pallets have been in the supply chain a
1:05
lot longer but they break down when stored outside
1:07
a key aspect for the likes of Genesis that
1:10
needs to store large amounts. There are signs
1:12
here that the black pallet industry is starting
1:14
to take off two major suppliers of white
1:16
wood pallets, Nature's Flame
1:19
and OG Fibre Solutions are
1:21
investigating producing the black pallets.
1:24
ASX listed Forrester has signed a 30-year
1:26
lease on a Coboro property where it
1:28
plans to invest 300 million dollars
1:30
on a processing site and
1:32
another company New Zealand Bioforestry has a
1:34
memorandum of understanding with Genesis and
1:37
has plans to secure a site and start building
1:39
a processing plant later this year. Ray
1:41
Mountfit is founder and managing director
1:44
of Forrester. Morning Ray. Good
1:46
morning. And Wayne Mulligan is chief executive
1:48
of New Zealand Bioforestry. Morning Wayne. Good
1:51
morning Catherine. Good morning Alyssa. Ray can
1:53
you tell us about Forrester please and why you are
1:55
getting into the black wood pallets and how it's happening?
1:59
Yeah sure. We're getting into
2:01
the Blackwood Palace because it fits
2:03
with our business model which is
2:05
to add the highest value from
2:07
pine forest. So what we have
2:10
been doing and will continue to do is
2:12
we first take the resins
2:14
and the terpenes out of
2:16
the resinous pine. Those
2:19
form 50% of our revenues and
2:21
to drive and the chemicals market,
2:24
the resins and the terpenes, the
2:26
natural resins and terpenes is a
2:29
really significant market worldwide. Well
2:31
over $10 billion, many
2:34
millions of tonnes and
2:36
we need that market and
2:38
our industry needs more and more
2:40
of these chemicals to replace petrochemics.
2:45
And so we see the pallet
2:47
market enabling us to
2:49
put more volume through and
2:52
that's basically a complementary
2:54
process. I would point
2:57
out that our off-take
2:59
and we do have a 13,
3:01
12-year off-take agreement for the factory
3:03
of Putnam and that's with pallet
3:07
energy solutions in the South
3:09
Island there. And those selling
3:11
to energy producers for
3:14
processed heat and that's where we
3:16
burn most of our coal in New Zealand.
3:18
Genocizes, everyone,
3:21
they make a lot of noise but we're
3:23
not necessarily here
3:26
saying hey we're here to solve Genesis
3:29
problem. We're here to
3:31
solve tailored energies, customers.
3:34
Okay so just help me with the
3:36
process in the product. What actually gets
3:38
used, what would be used in the
3:40
likes of Huntley, Colburner? I appreciate you're
3:42
looking, you've got other customers. But
3:45
what would be used? What's
3:47
the difference between the resins and the chemicals
3:49
and the pallets? Are they two different products?
3:52
Yeah they're completely different products. Understood. Yeah
3:55
so resins get used in things
3:57
like cellotype, the glue on
3:59
your shirt. road marking, ship
4:01
paints, the adhesive helps bond
4:03
the rubber to the steel on your
4:07
tyres, on your road, all of those
4:09
sort of things. The essential oils are in every perfumes
4:12
and a lot
4:15
of your flavours as well in
4:17
the supermarket. You know if you're going to
4:19
buy a strawberry or a banana flavouring and
4:21
of course and that's in bulk food, you
4:24
know processed food manufacturing and that. It's
4:27
not actually from a banana, you know
4:29
a banana it's actually from a pine
4:31
tree and it's just been separated out
4:33
and converted into that. So it's an
4:35
adhesive, a bonding kind of
4:38
product? Yeah, well there's two products
4:40
there. Let's say the essential oil, you know just
4:42
the smell of the pine tree, we all know
4:44
what that is and that's got,
4:46
and we all know that it's in pine
4:48
clean and cleaning products and that. Then you've
4:50
got the resin part and that and
4:52
those chemicals are
4:55
free in a pine tree. What I mean by that is
4:57
they're not in the cell so you don't have to do
4:59
any complicated chemistry to get them out. You can wash them
5:02
out in a solvent
5:04
extraction. So it's just a mess why these
5:06
sort of go together. So Ray, would
5:09
the pellets be a profitable part of the business? If
5:12
the main business for these other products, would they
5:14
be profitable? Well when
5:16
we wash out these chemicals, 90% of
5:19
the wood is left. So
5:22
it makes absolute sense if we're talking
5:24
about sustainability and adding maximum
5:26
value out of our feed stock, which in
5:28
our case is mostly pine stumps, which
5:31
is an unutilized part of the forest as well. But
5:34
the, so you've got this volume,
5:36
high volume of this woody mass
5:38
which is a perfect fuel and
5:40
so it's complementary. How much
5:42
could you provide? It's not about trying
5:44
to break it up, it's two things.
5:46
So you've got basically 50% of your
5:48
revenues coming from the chemicals and 50%
5:50
of the revenues coming from your
5:54
wood pallets or your terrified wood pallets.
5:56
Why terrified? Because what
5:58
You're just exactly what you're talking about. right up front. That.
6:02
We. Need to. We need that Draven
6:05
replacement for for ten years. Slicer
6:07
The spotlight search for Slice. This.
6:10
Again, And. Again, as at.
6:12
Profitable though to go through whatever
6:14
is involved and I'm removing that
6:17
slice pregnant. Bring it to the
6:19
perfect for production. Yes Vote! as.
6:22
Because. Like. I saw a
6:25
lot of I'll rephrase this is you can
6:27
use or seduce you Can you switch Do
6:29
we use sledge? We use the how we
6:31
use the whole truth. Out
6:34
first is supposed us going in
6:36
and been involved in the logging.
6:39
Prices. We want the stumps,
6:41
We want the tree and will tops. We're
6:43
not trying to make the forward to/is generated.
6:46
When. You're just trying to sell a whole export.
6:48
Love. Arm. Or you're trying to
6:50
sell to a for by to manufacturer
6:52
of. A carrot and again I don't
6:54
smoke. lots a sizable either. The point but obviously we
6:57
have a large slice problem and parts of the country
6:59
and part of that as he doesn't not adding value
7:01
semester and I want to proceed with it and I
7:03
want to pursue that with it's a part. Of the
7:05
issue that some places that it it it is
7:07
too expensive to remove it and. Put it on
7:09
a place where it's not at risk from
7:12
from becoming more for in from ending up
7:14
on distance rivers for example. So you implying
7:16
that a movie the both and we be
7:18
practical about doesn't just because you're theatre mode
7:21
to pause and something that. Is
7:23
involved around cutting the trees before
7:25
voters. But. If you're if you're utilizing
7:27
the forest in a different way. As
7:30
we do, And. What we talking
7:32
about. Here's some we talk about. The. Of.
7:35
The. Tar affection we talk about the Appellate
7:37
manufacture and will have. Those guys are
7:39
woman father. Died. You
7:41
are now using it for a difference. When
7:44
we try to get to the same point
7:46
I never get my much as i sucks
7:48
I give my my devising a behalf of
7:50
the pedal it has been It is an
7:52
awfully it is financially viable to get reminded
7:54
us on getting because we're getting sued products
7:56
for one but we don't leave. You
7:59
take him out of the. same time. What's not profitable
8:01
is when you go and you take out
8:03
a 4x2 valve and then you leave
8:05
the tops and you leave the stumps and
8:07
then another crew has to come in and take those
8:10
out. You've just done two movements
8:13
and these are big movements of big
8:15
machines. So tell me now how what
8:18
you're doing could convert to a far
8:20
more efficient with far better outcomes and
8:22
a profitable process. Yeah and
8:24
it's not good convert, it's what we're
8:27
doing. But you know I
8:29
can't come in and take over what
8:31
somebody else has found at their tree
8:33
30 years ago to grow 4x2s. So
8:36
you know the sawmills
8:39
and the contracts that are in place there,
8:41
the slash that's there, that is something they
8:43
will need to deal with. For us
8:45
we're contracting and have contracted with the
8:48
likes of PF Olsen and that so
8:50
that we can control the supply chain
8:52
and control the way in which we harvest.
8:54
So we do take stumps where they can
8:57
be taken because that stumps is a big
8:59
one of the biggest contributors to slash and
9:01
certainly the biggest binding issue with what you
9:03
know did wash out on Gisborne's
9:05
beaches and so forth. But
9:07
you know that's that
9:10
so we come and we take the stumps, we
9:12
take the tops as well they form an integral
9:14
part of our process. They also provide the heat
9:16
for our process and that and
9:18
so forth. So we actually chunk the whole tree in
9:20
the forest because again we don't need 4x2s, we don't
9:23
need a 6.62. So
9:25
we can get a full load of wood taken
9:28
from the forest to our site. Okay
9:30
where are you at in terms
9:32
of having a plant in
9:34
operation? Just help me with this with where you're
9:36
at in terms of ramping up. So
9:39
where we're at is we own the
9:41
chemical plant. We now have the
9:43
site under lease. We're
9:45
now putting in the overseas investment because
9:48
we are an Australian owned company. We
9:51
put in our overseas investment approval.
9:54
That's going in in the next couple
9:56
of weeks. The Resource
9:58
consent We have. Decided to go
10:00
ahead and what they did because we
10:02
can't wait for the fast time is
10:04
like you're seeking fast tracking as well
10:07
or. Beer. We will have
10:09
a statutory law firms such as
10:11
What I'm Rob. Our
10:14
voices that sub in. I look because our
10:17
prices is very clean and green. We don't
10:19
add up in a jetpack, uniforms or less
10:21
than a thanks to week. We feel that.
10:24
I'm yeah we can work with and they. You.
10:26
Know which we need to whip than the current run.
10:28
I think you're right. Thanks very much Rain. Outset the
10:31
a misprint and when malaga nasa's is
10:33
with the zealand by for a straight
10:35
at. This. Point Good explanations
10:37
a useless for nice and I've the
10:39
proceeds to the it's still me that
10:41
your company where it said when I
10:43
took Catherine and to resume since right
10:46
hand on my may have many successes
10:48
in for also want to mean since
10:50
plentiful security tab on state or has
10:52
other companies to some really cool stuff
10:54
so us where my head Ahmad just
10:56
returned from Isis I spent half my
10:59
life ah as well in tiny and
11:01
offshore. And out
11:03
where in the process of
11:05
finalizing now? Capital Rise to build
11:07
and secure of his sights and you
11:09
Zealand and so I look forward to
11:11
combine with it would be is a
11:14
similar model that you've got. I got
11:16
series products including the wood pellets or
11:18
he would tell it's a lot Like
11:20
I said we focus on the whole
11:22
three and I'm waking with a number
11:24
of laws apply as on the humphrey
11:26
and we have determine how we use
11:28
of because I think from a are
11:31
I am if you look at far
11:33
as far as or issues by a
11:35
mess of molecular. Technology as opposed to
11:37
planks of wood is is right
11:39
his experience and with as we
11:41
know because we've actually got global
11:43
customers set of ac put an
11:45
orders for a whole suite of
11:47
have a seat. Pellets.
11:49
Being one I'm ah but but
11:52
actually of chemicals and high that
11:54
he decreed of ply so our
11:56
our model as as as different
11:58
ah I'm a. and that's not
12:00
making any comparisons with other people. We use
12:03
the whole phrase... Okay, so roll back. Would
12:05
you make the black pellets, however? Yes,
12:08
we're making steam explosion black pellets. Okay.
12:10
What do they represent by means of a carbon emission
12:13
reduction on coal in the areas where coal
12:17
is still being used? For example,
12:19
Hundley's burners and
12:22
also there are still other
12:24
coal-fired burners. What difference in
12:26
reduction in carbon emissions? The
12:29
data says between 86 and
12:31
94% is reduction when you use
12:33
biomass and cellulose. The challenge is,
12:36
and we keep hacking back to
12:38
Hundley because it is a fundamental
12:41
part of the electricity system and when
12:44
the proverbial hits the fan, that's
12:47
when that coal gets burned. It
12:49
looks like it would be virtually impossible to
12:51
get the volumes that would need to entirely
12:53
replace coal out of New Zealand. If it's
12:55
going to take 50% of current global production...
12:58
I'm not sure that's correct. Could there be
13:00
a ramp up to scale? Well,
13:02
I've worked in being to the Hundley
13:04
site to look at their processes. I've looked at
13:06
three or four processes from Asia. Hundley
13:10
needs about 450 to 500,000 tonnes of pellet or a solid
13:12
energy that can replace. It
13:22
doesn't necessarily mean to be pellet. We're actually running
13:24
a pilot project to
13:26
create a different format to that which
13:28
will be easier to ship. The
13:31
key for Hundley and other coal-based
13:34
energy, including 150 in Japan,
13:36
is that
13:38
the calorific value has to be right. Coal-based
13:42
burning is all based
13:44
on calorific value, then you work on
13:47
your volumes because it has to meet
13:49
their specifications on calorific
13:51
value and price point. So
13:53
where are you at? Just remind me with
13:56
your business case. I've
13:59
just returned. I'm I'm just finalizing
14:01
a number of investors and will
14:03
will be looking at developing a
14:05
fully integrated site out the first
14:07
one in New Zealand, but we
14:09
aim to his six to eight.
14:11
ah and that will take the
14:13
whole long see. If you need
14:15
to understand this, that. Even.
14:19
He at least three things that we
14:21
focus on decarbonization so we have built
14:23
a house weight of chemicals improve in
14:25
this was the technology it's St Lois
14:27
emissions by and we want to global
14:30
award top one hundred award for the
14:32
for lowering the second part of every
14:34
manufacturing crates emissions said the key he
14:36
has to do it it the most
14:38
the mission possible and so what we're
14:40
doing is we're putting a a log
14:43
yards a lot of would buy a
14:45
nice yard with with voting a different
14:47
of ply L. Palatine since and
14:49
chemistry on one side attack I just
14:51
got i cited heavy got basis for
14:53
their or is it still and seek
14:55
out we've identified fi sites are and
14:58
two of them again and I began
15:00
as a guy says when my cat.
15:02
Grant the in the ice was all of these sorts
15:05
of things such as intense as they say thank you,
15:07
I manage and thanks for I meant that.
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