Episode Transcript
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0:03
My trading partner comes to the planning
0:07
table, if you will, just like an internal
0:10
stakeholder. So that synchronises
0:13
that aspect, which used to be kind of
0:16
arm's length away. I may share a
0:18
spreadsheet over email and then
0:20
wait for response in a in a week.
0:23
That doesn't work anymore. It needs to be real time.
0:28
Good morning, good afternoon or good evening wherever you
0:31
are in the world. This is the Digital
0:33
Supply chain podcast. The number one podcast
0:36
focussing on the digitisation of Supply chain.
0:38
And I'm your host, Global vice president of SAP.
0:41
Tom Raftery. Hi, everyone, welcome to
0:45
the Digital Supply chain podcast. My name is Tom Raftery
0:48
with SAP and my special guest on the show today
0:50
is David. David, welcome back.
0:53
Would you like to introduce yourself?
0:55
Thank you so much, Tom, for having me. Yes. David Vallejo
0:58
here, I lead solution management and go to
1:01
market for all of our Supply chain planning
1:04
solutions at SAP, namely integrated
1:07
business planning, which is a very
1:10
exciting innovation to rethink and
1:13
innovate supply chain planning in the cloud.
1:16
So I'm happy to be on your show. Thank you.
1:18
Thanks, David. Just for because we've
1:22
we've had a couple of conversations about this before and about
1:26
supply chain planning in particular. And it's a very grey area for
1:30
me. So just I know everyone else
1:31
listening to the show knows
1:32
exactly what you're talking
1:34
about. But just for me. Can you tell me what's
1:37
the function of planning in a supply
1:39
chain?
1:40
Yeah. So, so very interesting, because
1:43
I think it has a long history and it has
1:45
also evolved over over the years.
1:48
Fundamentally, what Supply chain planning does is essentially
1:51
connecting what I'm seeing as demand out
1:54
there in the market and connect it to all
1:56
the resources required to service that
1:59
demand. So it goes back to
2:03
to like the 70s or even back into the
2:06
60s, whereas things like mature
2:07
requirements planning were were
2:10
invented, which became then eventually part of of ERP.
2:15
And since then, it has evolved into
2:18
a very integrated
2:21
environment that is not just looking at
2:24
the logistics aspect of connecting the
2:27
demand to what needs to be produced, what
2:29
needs to be procured, but also integrating
2:32
it with the finance perspective.
2:35
What investments are unnecessary?
2:37
How does that look like with, from a
2:39
revenue perspective, working capital perspective and then
2:43
on all the different dimensions of supply
2:47
chain planning, adding machine
2:49
enabled capabilities, for example, to do a
2:52
better view of my demand plan, using
2:55
statistical methods, removing essentially
2:59
that human bias. What have I sold in
3:01
the past, projecting that into the future,
3:05
using techniques like different optimisation
3:08
and hueristic to increase the
3:10
efficiency of my production resources
3:13
of the material that I'm buying. Because what is
3:16
really, really expensive is inventory that is
3:19
inserted into the supply chain that is not needed.
3:23
So an integrated supply chain planning
3:27
brings all of these things essentially
3:29
together. And so we're very excited to
3:32
have a lot of companies around the world adopting these
3:35
solutions to essentially mature
3:38
their supply chain planning discipline.
3:41
OK, I think I got that.
3:45
So for, let's say,
3:48
a toilet paper company, the signal of a an
3:52
imminent lockdown might be a something that
3:55
they put into their planning to say "Oops,
3:58
there's going to be a spike in demand. We better
4:01
start buying up more recycled paper" or
4:04
change to, you know, say instead of selling
4:08
to hotels, maybe start selling to grocery
4:11
stores or something like that.
4:13
That's exactly right. So so you're introducing actually
4:16
an interesting point, which is the time
4:19
horizon of my planning. And that's really
4:22
important. There are aspects
4:25
what what we call strategic supply
4:27
chain planning. So that has a longer lens. I'm looking out
4:30
like two to three years to create
4:34
a plan that says, here's how much I
4:36
want to sell. Here are the resources
4:39
that I need. Maybe I need some investments
4:41
here, some new products that I'm introducing.
4:44
So I have to make sure that they are
4:45
introduced to not cannibalise
4:48
products that I already have. And then you're
4:50
getting into the more short
4:52
term horizon. We call this the
4:53
tactical horizon. So this is
4:55
more looking at like six months out.
4:58
And then now you're introducing the example why in
5:03
the recent few months this time, horizons
5:06
have essentially collapsed for companies, things
5:09
that happened over years in terms of
5:12
evolving demand or changing the channels
5:16
from, for example, shipping in bulk,
5:20
shipping directly
5:22
to to to other
5:25
businesses or distributors have
5:28
changed. All the sudden during the lockdown, I had
5:31
to react very, very quickly.
5:34
So that introduces this concept of
5:38
of that short term planning
5:41
being essentially embedded in my strategic planning,
5:45
meaning decisions that I'm making today.
5:47
You mentioned that, you know, toilet paper
5:49
company. They woke up overnight and all the
5:52
shelves were empty and toilet paper.
5:56
It is an example that has a really high
5:59
ratio of volume to price.
6:04
So that means it's very, very expensive to store because it
6:07
consumes a lot of volume, which
6:10
introduced actually the problem for these companies, because
6:13
normally toilet paper has a very steady
6:16
demand. OK, it's very predictable long term
6:19
how much is being consumed. So that is easily
6:23
then being disrupted. So it introduces
6:25
essentially the need for what we call
6:28
synchronised planning, connecting
6:31
that strategic planning long term
6:34
with the tactical mid-term, with the
6:36
short term, because what happens in the here and then now can
6:40
impact what I'm strategically trying to accomplish.
6:43
So that's one trend that we're seeing
6:46
that actually got amplified in the last
6:49
few months. There are other trends
6:51
that essentially influence the need
6:56
to be a more
6:58
real time and more synchronised in
7:01
your planning activity with what's happening
7:04
on the execution side.
7:06
Some companies have, like the consumer
7:08
products companies, think
7:11
about a more direct to consumer model. So that introduces
7:16
obviously now a consumer products
7:19
brand. I typically sell indirectly through
7:22
the retailers. I'm sort of taken a
7:25
back step. I'm shipping in bulk,
7:27
shipping in big volumes. Now I have my
7:31
my brand out there. I have a shopping
7:34
experience directly for consumers and
7:36
more intimate with them. But I also then
7:39
introduce a more diverse and complex
7:43
distribution models that are all the
7:46
sudden. I own myself. So that brings in
7:49
that planning what I'm thinking I'm
7:53
going to sell how much will be needed,
7:56
which is going to change.
7:58
Link that with my execution. How much
8:00
am I producing? How much am I
8:04
needed to load in my logistics? How many
8:06
trucks will I need? Where do I ship this?
8:10
So that's that's another example of
8:13
trends. The other trend is, I
8:16
think the timeliness, as I mentioned, Covid
8:20
kind of made us all realise that time is
8:22
collapsing. If I would ask you,
8:24
what days is it today? You would be
8:26
like looking at your calendar. I don't even know.
8:29
So that compression of time, the
8:31
expectation also for consumers to get
8:34
things in a very short amount
8:37
of time. Same day shipments
8:40
that. Something in the morning and it arrives at your
8:42
doorstep in the evening,
8:45
essentially changes the whole way we
8:48
think about planning, which is not just
8:51
articulate. How much will be
8:53
needed. How much will be ordered. And then weeks from
8:57
now. I that connects to how much I'm
8:59
producing, how much and my shipping.
9:02
It needs to be acting a lot more in a
9:06
synchronized way.
9:39
OK. I mean, you've you've used the term
9:42
synchronised planning now a couple of times
9:45
in the podcast. What do you mean by
9:46
that? And what does it mean
9:49
to link up your demand
9:51
to your execution?
9:53
Yeah, a great question. So. So typically I
9:56
introduced this concept of strategic
9:58
planning, tactical and operational
9:59
planning. What that typically
10:01
does is it is looking at volumes
10:06
by a certain time period. So, for
10:08
example, how much I'm not gonna
10:10
sell in week four, week five,
10:14
week six. And it's just using
10:16
one number because that number is
10:18
actually a lot easier to handle.
10:21
It's kind of the thought process of a more aggregator plan.
10:25
Operational planning then says, all right,
10:28
I'm now putting it into days. How much am I going
10:30
to produce next Monday, Tuesday,
10:33
Wednesday? And it's still
10:35
somewhat aggregated plan.
10:38
If you look actually into a factory
10:42
in a plant, they have to actually
10:45
look at shifts. They have to look at
10:49
detailed production lines that need to be
10:52
scheduled. So some large
10:53
companies are overseeing
10:56
potentially a hundred factories around the
10:58
globe. And every factory you
11:00
have production lines that have to be
11:01
scheduled. So execution actually
11:05
means being a lot closer to the actual
11:08
physical world and the intricacies that
11:10
are required to actually get things done.
11:13
That is what we call execution. So in on
11:17
the production side, we had a solution and
11:20
have a solution at SAP, which is called production planning
11:23
and detailed scheduling. What that does is
11:26
it's essentially opening the factory
11:29
door and look at the 30 different
11:33
production lines that are out there, the
11:35
jobs that have to be scheduled. The labour
11:37
that is required to
11:39
actually get these jobs completed.
11:43
It looks at the warehouse to pick the
11:45
material and issue it to the line.
11:48
So it's essentially every little
11:50
transaction that happens in order
11:53
to get from. I want to produce.
11:58
500 pallets on this day from the start
12:02
to actually finish it and everything that is
12:05
required. So that is the execution.
12:08
Environment planning traditionally has
12:10
been somewhat abstract from this.
12:14
So it just looked at how much do I want to
12:16
sell? And on a high level, how much can I
12:19
produce? How much do I have an inventory?
12:23
More on a kind of high level. And what we're doing
12:26
now and see that amplified with the
12:29
trends that we're seeing is connecting
12:32
these two worlds in a much more real time
12:35
fashion and also connecting it by
12:37
directly. That means back to the example.
12:40
I want to ship 500 pallets next Monday.
12:44
I'm putting that down to the factory.
12:47
I'm loading the lines. Can I accomplish this?
12:50
What does that mean in terms of
12:51
potentially change over maybe
12:54
these lines are already running some jobs
12:56
still from last week and getting that
12:58
feedback back and say,
13:01
is it possible to produce the 500?
13:03
Or do I have to adjust? Because if I do have
13:06
to adjust, I have to adjust my customer
13:08
commitments. I have to change
13:12
potentially my transportation plants, because if I
13:15
now have to produce this over two days,
13:18
well, then that means I have to reschedule the trucks that pick
13:21
in the subway. So it it shows you how this
13:23
is all actually connected.
13:26
And this is what we're accomplishing.
13:29
In SAP products speak, it's
13:32
connecting integrated
13:34
business planning, which is in the cloud
13:38
that accomplishes this, this demand
13:42
and supply matching and inventory
13:45
planning to production planning,
13:48
for example. And we've released
13:52
this recently with our August release to
13:55
have this bi directional connexion
13:58
and also harmonise this in one user
14:00
experience. So it brings up the
14:03
new topic also of different
14:05
organisational roles.
14:07
Okay, now that we have the ability to
14:10
have a demand
14:12
planner that looks more at high level
14:15
volumes across
14:17
the portfolio, across
14:20
a region, for example, to connect
14:22
this to actually what's happening in the factory brings the
14:26
ability to actually have some level of
14:29
supply chain convergence. Now, I can introduce,
14:31
for example, a production planner
14:34
that schedules the lines across multiple
14:37
factories. Because now technology
14:40
allows me to do this and I can rebalance
14:44
if I'm producing the same products across
14:47
multiple factories. I can make the
14:50
decision to produce it here versus here.
14:53
So it introduces a new level of
14:55
efficiency. It also enables
14:59
companies to run more sustainably.
15:02
Because in the end, you're not wasting
15:04
resources unnecessarily.
15:07
Nice, okay. Are there any industries that this
15:09
kind of thing suits more than others?
15:12
Yeah, that's a great question. There are certainly
15:15
for industries that also own
15:19
the execution part, meaning, for example,
15:21
companies that still they are doing their
15:24
own manufacturing. So consumer product
15:26
companies, chemical companies, oil and
15:29
gas companies, they're highly
15:30
connected with the
15:33
discrete products that they're selling with the
15:36
manufacturing process, which sometimes is
15:38
actually very process oriented. So you have
15:40
that convergence from from Prosser's
15:43
manufacturing into discrete goods that
15:47
I'm selling. There are other
15:48
industries where this applies,
15:52
not so much or in a different way.
15:54
High tech is a good example there. Most high tech
15:57
companies today are 100 percent
16:00
outsource their manufacturing with
16:03
contract manufacturers that have the ability
16:07
to produce for a lot of high tech firms.
16:10
So they have that efficiency. So high tech
16:13
companies have resorted to be more
16:15
of a brand owner. So our customers that
16:18
we have, like Hewlett Packard, Microsoft,
16:22
they're building devices, but they're not
16:24
building it themselves. They use outsource
16:27
partners to do this. So their linkage to
16:30
execution is not to connect their
16:32
boardroom with their own shop
16:34
floor. What they require is
16:37
a business network to collaborate
16:39
intimately with their with their trading
16:41
partners that are doing the
16:44
manufacturing on their behalf. And how easy is it to
16:46
link them in? Yeah. It used to be
16:49
actually a complicated undertaking to
16:51
connect your trading partners. So things
16:54
like EDI, I have been out there for a long
16:56
time, but it is a huge investment to
17:00
actually do that peer to peer plumbing to
17:03
connect a brand owner with their contract
17:06
manufacturer. Often time requires like
17:09
30, 40, 50 different
17:11
data objects that need to be that need
17:13
to be connected from forecasting,
17:16
manufacturing, visibility, work and processes in
17:20
transit orders. Sometimes orders are
17:23
executed in the multi tier way, meaning,
17:27
for example, we have Microsoft using
17:29
our integrated business planning
17:30
environment and they have they
17:35
own sometimes the relationship of the
17:37
second tier supplier. And I think, for
17:40
example, of the camera lens that are
17:42
in in the laptop, they own that
17:44
relation. That's a very
17:45
strategic component.
17:47
So they're buying this and then
17:50
essentially guide
17:52
that buying process. They own that
17:54
relationship and then have that
17:57
dropship to the contract manufacturer.
18:00
So it brings in a new way to do that.
18:03
Real-Time orchestration. And what we're doing
18:06
here, Tom, is is connecting integrated
18:10
business planning with the business network.
18:13
Ariba has innovated their business network
18:16
to actually take on payload for supply
18:20
chain. These objects that I
18:22
mentioned like forecast inventory,
18:24
manufacturing, logistics.
18:26
These processes are now modelled in
18:29
Ariba, so I can now onboard my contract
18:32
manufacturer on the Ariba Network and
18:36
that natively integrates with integrated
18:38
business planning. So now my
18:42
trading partner comes to the planning
18:46
table, if you will, just like an internal
18:48
stakeholder. So that synchronises
18:51
that aspect, which used to be kind of
18:54
arm's length away. I may share a
18:56
spreadsheet over email and then
18:59
wait for response in a in a week.
19:01
That doesn't work anymore. It needs to be real time.
19:04
So that's part of the synchronised planning
19:07
is the business network that we're
19:09
harnessing for this. David, you mentioned
19:13
earlier, when you're talking with, as you mentioned, the user interface then
19:16
that it was the same user interface across.
19:18
How how does that work? And why is that
19:20
important?
19:21
Yeah, great question. I think it is really
19:24
important because user roles are now
19:28
starting to converge, because now I have access
19:31
to planning and execution information.
19:35
I may not need 10 different roles that
19:38
interact with. Different technologies. I can actually bring this
19:41
information together and the same user experiences
19:44
and innovation that we call the planners workspace,
19:47
the planners workspace is essentially one single
19:51
screen. Think of it the morning
19:54
when you open up your Outlook. This is the the window
19:58
to interact with your professional business
20:01
environment. One screen that shows you
20:03
here, the emails of everything that has has
20:06
come up. You can click on one and
20:09
then see the context of this. You can open
20:11
attachments. You have essentially one
20:13
experience. Right. And in this planet's
20:17
workspace aims to do the exact same thing.
20:20
I see my long term plan,
20:22
my midterm plan, my short term plan. And I see
20:25
exceptions. I see things that I need to
20:27
react to that the machine hasn't already taken care
20:31
of. And and now I can say,
20:34
all right, here I have, for example, a sales
20:38
order from a customer that exceeds what I'm currently
20:41
planning on producing. OK, how is the situation?
20:45
I want to I want to get this business.
20:48
I don't have it in inventory. I'm currently not
20:50
scheduling to produce this. Typical example.
20:54
It's a large amount of revenue. By the way, this is a very
20:56
important customer. And they say, hey, we have
20:59
this emergency order. We need more of your
21:03
goods. So how can I react to this
21:07
and get back to that customer in
21:11
like ten minutes? So this requires a
21:14
completely new way of
21:17
organising the user experience. I cannot afford
21:19
to have him go through a labyrinth to
21:23
understand. OK, what is the service
21:26
level that I have for the customer? How much is he
21:29
ordering? Do I have it in inventory? Do I not have it
21:32
in inventory? Can I rebalance the inventory,
21:35
for example, from other customers?
21:37
I need this all in one place to
21:40
immediately make a call.
21:43
OK, I can potentially. Add this to another job in
21:48
a current production line. This is how I'm going to
21:53
ship it to this customer so that the freight aspect
21:57
and transportation resource aspect comes into play.
22:00
Do I have the transportation resources to actually
22:02
deliver this on time? All of this now comes
22:05
together in one environment to make these sort of
22:09
decisions in a very ad hoc way. And we call this
22:12
the the planners workspace very, very exciting.
22:15
We've shown prototypes to two companies
22:19
that were like, hey, this is a game changer for us
22:22
that enables new ways of doing businesses.
22:26
And we have very large companies that we're doing
22:29
conservation on that front, very large consumer
22:33
products companies. If I would tell you, you would immediately know,
22:36
because I think they're at the forefront of innovating
22:40
new business models. I mentioned direct to
22:43
consumer models. They're on the forefront
22:46
of more sustainable ways to deliver the goods of
22:50
providing more efficiencies, but also improve actually
22:54
the ultimate customer experience with more
22:57
kind of the... I love the other podcast
23:00
that you did with Coca-Cola. "The speed to need" to
23:03
ride the speed to actually service customers when
23:08
it is needed. And that may be in the here
23:11
and now today. So it is that
23:16
what we're actually catering to with our technology?
23:19
Super, super. We of gone over the 20
23:22
minute mark, David. So we're in kind of the wind
23:26
down period of the podcast now.
23:28
Is there anything I've not asked you that do you think
23:30
I should have asked? Are there any points we've not brought up that you
23:33
think it's important for people to be aware of?
23:36
Yeah, I think just the clarification I talked
23:39
about some because this question will come up for
23:42
especially for customers that for, for example, have
23:44
been SAP customers for a long time.
23:46
They may be familiar with integrated business
23:49
planning. They may be familiar with production
23:51
planning and detailed scheduling. Will this become one?
23:54
Will this be integrated somehow?
23:57
Will this be on premise? Will this be cloud?
24:00
I just want to clarify. Integrated business
24:02
planning is is will be our go forward
24:06
solution for doing supply chain planning at SAP.
24:10
That is where the
24:12
the user experience will surface all the
24:15
information necessary to make decisions because
24:18
ultimately supply chain planning is a
24:22
framework of decision making.
24:25
I need to make decisions as things are changing.
24:28
I need to decide what to do next.
24:31
And so integrated business planning will bring the
24:34
Real-Time visibility will bring essentially the
24:38
finance aspect. Does it make sense
24:41
to stick to the example? Does it make sense for me
24:45
to service this customer orders that just came in
24:48
unexpected? Does that make sense to me
24:51
financially? Is it still profitable?
24:54
Right. If I if I have to put it into an aeroplane
24:57
to send it over and with overnight freight that
25:00
burns away, all the profit perhaps doesn't make sense.
25:04
Perhaps it's OK for the customer to wait another
25:06
day. And these types of decisions
25:09
have to be made. Our go forward solution for
25:11
that is Integrated Business Planning in the cloud.
25:14
The synchronised planning aspect means that we're
25:18
integrating into auxiliary assets from an
25:22
SAP perspective to seamlessly support
25:26
that decision process. So there will still be
25:30
things like transportation management, production
25:33
planning. These are all supporting aspects for
25:37
a cohesive supply chain planning.
25:39
But the good news is I don't have to guess where
25:43
to go to to make a decision.
25:45
That will it be happening in IBP
25:48
how we call it an abbreviated.
25:51
Super Dave if people want to know more about
25:55
yourself. David Valejo, or about synchronised
25:57
planning or about IBP or any of the other
25:59
things we talked about on the podcast today,
26:03
where would you have me direct them?
26:05
Oh, very easy. SAP is always a big
26:08
fan of three letter acronyms, so SAP dot
26:11
com slash IBP. Very simple to
26:14
remember where you can find more
26:15
information about IBP.
26:18
We have an extremely active community
26:21
that is not just technology, but we
26:24
have a partner network of system
26:28
integrators and management consulting
26:31
firms that all are informed about
26:35
IBP best practises. It's a rich community
26:38
that we have. You can look myself
26:40
up on LinkedIn, on Twitter, and
26:44
I'm very active. That community as
26:46
well. Very happy for for
26:49
somebody who wants to learn more.
26:51
Superb. Superb. David, that's been
26:52
great. Thanks a million for coming on the show today.
26:55
Thank you very much, Tom, for having me. And you have a great
26:58
rest of your day. Thank you, everyone.
27:02
OK, we've come to the end of the show.
27:04
Thanks, everyone, for listening. If you'd like to know more
27:07
about digital supply chains, head on over to
27:10
S.A.P.. Dot com slash digital supply chain.
27:12
Or simply drop me an email to Tom Dot Raftery at SAP
27:16
dot com if you'd like to show.
27:20
Please don't forget to subscribe to it. And your podcast
27:22
application of choice to get new episodes as soon as
27:25
they're published. Also, please don't forget
27:28
to rate and review the podcast. It really does help new
27:31
people to find the show. Thanks.
27:34
Catch you all next time.
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